SpliceRite™ Ultrasonic Wire Splicer

SpliceRite™ ultrasonic wire splicers are engineered to deliver solid-state, ultra-low resistance welds—without melting wires, producing sparks or causing arc damage. They create high-quality, high-strength wire connections quickly, producing the lowest resistance, most reliable electrical connections possible. Designed for demanding environments in automotive, aerospace, electronics, and industrial applications, SpliceRite wire splicers ensure every weld is strong, consistent and clean.
Using the Wedge-Reed system of high vibratory force and low amplitude coupling, SpliceRite bonders are able to weld tinned and oxidized wires in one pulse and without pre-cleaning. No other ultrasonic welders have this capability.
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Dual Head SpliceRite™ Wire Splicer
This system maximizes ultrasonic wire welding effectiveness by combining low vibratory amplitude with high vibratory force. Dependability is assured by utilizing shear mode ultrasonic vibration that is parallel to the welding surface. The line of force is positioned directly over the welding surface, eliminating bending stress caused by other ultrasonic metal welders, achieving more durable welds than crimp or solder methods, and eliminating metallurgical changes such as porosity and intermetallics that can be found in fusion welds.
Features
- Creates high-strength, precise, solid state metallurgical welds with the lowest possible voltage drop, and minimal energy consumption
- Produces no arcs, sparks or fumes, and does not melt the wires
- Microprocessor controller recalls up to 250 weld protocols, can weld by time, energy or height* and provides automatic frequency control and overload protection
- Uniquely joins wire bundles that are oxidized or tinned – in just one pulse and without pre-cleaning – using our exclusive, patented Wedge-Reed System
- 1500 and 2500 watt power supplies are available
* Pre-weld and post-weld height measurements are available when machine is equipped with our Advanced HMI